Blade battery is a new type of battery based on lithium iron phosphate (LFP) chemical system. What makes it unique is its "blade"-shaped battery cell design.
Blade Battery can change the size of the battery pack in the X and Y directions according to the vehicle space, and develop batteries of different specifications. This platform-based battery effectively reduces development costs and time. Its patent shows that there are at least 8 types of blade battery solutions.
Because the blade battery has a larger heat dissipation surface and a thin thickness, the blade battery core has better heat dissipation performance. From the data released by BYD's blade battery patent, we can see the temperature simulation results of battery cells with different thicknesses inside the blade battery.
Blade batteries cannot achieve higher energy density in battery materials, but they have made breakthroughs in battery system integration. This solves the shortcomings of short battery life of lithium iron phosphate batteries. This is the background for the birth of blade batteries. Part 3. BYD blade battery specifications Part 4.
Traditional battery packs generally only have 4-5 beams, while blade batteries allow each cell to act as a structural member, so its strength can be imagined. When there is a collision at the bottom of the battery, the battery core can directly withstand a certain range of force. 4. Excellent thermal management
The internal structure is rolled and looks like a brick. The blade cell length is 960mm, thickness is 13.5 mm, height is 90 mm, and the internal structure is laminated. Blade batteries are named because their long, thin shape resembles a blade. Part 2. Blade battery history
Arranged in an array in one pack, each cell serves as a structural beam to help withstand the force. The aluminum honeycomb-like structure, with high-strength panels on upper and lower side of the pack, greatly enhances the rigidity in vertical direction. It is this revolutionary design that gives optimised strength to the Blade Battery.
The Chinese giant, known for its substantial strides in the EV market, is now targeting a 15% reduction in battery costs with its next-generation Blade Battery 2. This move could potentially accelerate the global shift from fossil fuel to electric power, making EVs more accessible and economically viable for millions.
Blade battery technology was developed by BYD, a leading Chinese automotive and green energy company . It represents a new approach to lithium-ion batteries, designed specifically to enhance safety and performance while addressing the limitations of conventional battery designs .
In response to these challenges, blade battery technology has emerged as a potential game-changer in the EV industry . The recent expansion of the electric vehicle (EV) industry has prompted research and development into newer methods of improving battery technology. One advancement, the 'blade battery' from BYD, is a promising new solution for
The energy efficiency of BYD Blade batteries is so high that it allows the company to produce NEVs with some of the industry's longest ranges. The company's efforts in the development of battery technology over the last 27 years have truly paid off. Despite the nail penetrating the battery, the temperature remained under control. Image: BYD
At an online launch event themed “The Blade Battery – Unsheathed to Safeguard the World”, Wang Chuanfu, BYD Chairman and President, said that the Blade Battery reflects BYD's determination to resolve issues in battery safety while also redefining safety standards for the entire industry.
What is Blade Battery? BYD has been a pioneering name in the battery industry for more than 29 years. The driving force of each of our electric cars is the innovative BYD Blade Battery. Recognised as one of the world's safest EV batteries, our battery has passed rigorous safety tests and is designed to maximise strength, range and life cycle.
Abstract: The rapid growth of the electric vehicle (EV) industry has necessitated advancements in battery technology to enhance vehicle performance, safety, and overall driving experience. The blade battery, developed by BYD, has emerged as a promising innovation in the field.
BYD targets a 15% cost reduction for its second-generation blade battery, which will launch in the first half of 2025, a source familiar with the matter told CarNewsChina. 0 will have an energy density of up to 210 Wh/kg and support 16C peak discharge.
The Blade Battery 2.0, with its cost reduction strategy, could significantly lower the price of electric vehicles. A 15% decrease in battery cost could translate into a reduction in the vehicle's overall price or could be used to increase the margin for manufacturers, making EVs more competitive against their gasoline counterparts.
However, BYD is yet to fully optimise production, and they estimate that the cost could be as low as $55.40 per kWh if they can. That is as cheap a price as Tesla's own 4680 is aiming for, but unlike the 4680, the Blade Battery production is already scaled and fully operational (read more about 4680 issues here).
Blade battery 2.0 will have an energy density of 210 Wh/kg and support up to 16C discharge.
The price war for power batteries is intensifying, with the world's two largest battery makers reportedly pushing battery costs down further. (Image credit: CnEVPost)
As CATL and BYD cut prices further, smaller battery makers are poised to follow, and the cost of power batteries will be reduced further, the 36kr report noted. Currently, VDA-sized LFP cells are selling for less than RMB 0.5/Wh.
The blade battery currently has about 150 Wh/kg energy density. The lower energy density version, offering higher charge and discharge rates due to reduced resistance, will be priced similarly to the current generation blade battery or slightly higher.
The BYD blade battery is a for, designed and manufactured by, a of Chinese manufacturing company. The blade battery is most commonly a 96 centimetres (37.8 in) long and 9 centimetres (3.5 in) wide single-cell battery with a special design, which can b.
Blade battery technology was developed by BYD, a leading Chinese automotive and green energy company . It represents a new approach to lithium-ion batteries, designed specifically to enhance safety and performance while addressing the limitations of conventional battery designs .
What is Blade Battery? BYD has been a pioneering name in the battery industry for more than 29 years. The driving force of each of our electric cars is the innovative BYD Blade Battery. Recognised as one of the world's safest EV batteries, our battery has passed rigorous safety tests and is designed to maximise strength, range and life cycle.
In response to these challenges, blade battery technology has emerged as a potential game-changer in the EV industry . The recent expansion of the electric vehicle (EV) industry has prompted research and development into newer methods of improving battery technology. One advancement, the 'blade battery' from BYD, is a promising new solution for
Diverse applications of Blade Battery Electric Vehicles (EVs): Blade Battery technology can be employed in electric vehicles, offering enhanced safety, increased energy density, and longer lifespan compared to traditional lithium-ion batteries. It enables the production of safer and more efficient electric cars with longer driving ranges .
Abstract: The rapid growth of the electric vehicle (EV) industry has necessitated advancements in battery technology to enhance vehicle performance, safety, and overall driving experience. The blade battery, developed by BYD, has emerged as a promising innovation in the field.
The energy efficiency of BYD Blade batteries is so high that it allows the company to produce NEVs with some of the industry's longest ranges. The company's efforts in the development of battery technology over the last 27 years have truly paid off. Despite the nail penetrating the battery, the temperature remained under control. Image: BYD
The multiple sets of thin lithium-iron-phosphate sheets locate inside slim rectangular metal casings, eliminating traditional cylindrical, or prismatic battery cells.
The casing is typically made of metal or plastic materials, such as steel, aluminum, or various engineering plastics . Thermal management materials: To enhance thermal management and dissipate heat generated during battery operation, the Blade Battery incorporates thermal management materials.
The BYD Blade Battery uses lithium iron phosphate (LFP) chemistry. LFP materials are stable, cost-effective, and free from cobalt and nickel, making them more environmentally friendly. This choice also ensures better safety and longevity. Tesla's 4680 Battery relies on nickel-cobalt-aluminum (NCA) chemistry.
The design minimizes the risk of thermal runaway, which can lead to fires or explosions in lithium-ion batteries . By using a blade-shaped cell design, the battery reduces the potential for internal short circuits and thermal propagation. This design helps improve the battery's overall safety performance.
Battery materials The BYD Blade Battery uses lithium iron phosphate (LFP) chemistry. LFP materials are stable, cost-effective, and free from cobalt and nickel, making them more environmentally friendly.
The blade battery is most commonly a 96 centimetres (37.8 in) long and 9 centimetres (3.5 in) wide single-cell battery with a special design, which can be placed in an array and inserted into a battery pack like a blade. It is made in various lengths and thicknesses.
This design helps improve the battery's overall safety performance. Stacked configuration: The Blade Battery utilizes a stacked configuration, where multiple prismatic cells are arranged in a staggered pattern. This design allows for efficient use of space within the battery pack, maximizing energy density.
How to Balance LiFePO4 Batteries: Ensuring Longevity and Performance. LiFePO4 (Lithium Iron Phosphate) batteries are favored in high-demand applications due to their durability, safety, and longevity. A crucial aspect of maintaining these attributes is balancing the batteries.
Top balancing and bottom balancing techniques are applied for LiFePO4 cell balancing and, normally, a LiFePO4 balancer should be used to maintain safe battery pack operating conditions. Some tips for balancing LiFePO4 cells are: – Do not go unattended to your cells when top balancing them.
Why Balancing Cells in a LiFePO4 Battery Is Critical (And How to Do It Right!) LiFePO4 batteries, or lithium iron phosphate batteries, are known for their reliability and safety. They are widely used in electric vehicles, solar power systems, and energy storage solutions. A key...
Balancing is the process of equalizing the voltage and state of charge (SOC) of each cell in a battery pack. This prevents overcharging or undercharging of individual cells, which can cause damage, reduce capacity, and shorten lifespan. Balancing can be done either during charging (top balancing) or during discharging (bottom balancing).
Yes, generally a LiFePO4 balancer should be used for top balancing as well as bottom balancing technique. The balancer refers to an electronic circuit or simply a module responsible for detecting individual cell voltages in the battery pack and, in the process, actively compensating for them when required.
Generally if your cells are new and their voltages are very close to each other, the balancing function of BMS can make them balance slowly during charging. So there is no need to do top balancing, you can just assemble them into a battery pack.
In LiFePO4 batteries, as soon as the cell with the lowest voltage hits the discharge voltage cut off designated by the BMS or PCM, it will shut down the entire battery. If the cells were unbalanced during discharge, this may mean that some cells have unused energy and that the battery isn't truly “empty”.
The blade power supplies and lithium batteries are widely used in macro/micro sites. The system uses free cooling thanks to an original butterfly design and bionic root heat dissipation. The ultra-lean structure enables 1 blade per site while keeping reliability, helping cut TCO and carbon. 06 March 2026 BYD, the world's leading manufacturer of new-energy vehicles, is ready to break down the final barriers to truly widespread adoption of EVs through its self-developed FLASH Charging, delivering up to 1500kW through a single connector, and the second generation of its iconic Blade. Explore Strategy& and Batemo's report on 'Blade cell' technology, highlighting the innovative design and cost efficiency of lithium iron phosphate (LFP) batteries in the Chinese automotive sector. It delivers clear explanations, engineering-level accuracy, and strong EEAT signals (Experience.
[PDF Version]Contact us for competitive quotes on any of our energy monitoring and control products
Get a Quote